DIY Washer Toss Game: A Step-by-Step Guide to Building Your Own

Washer toss, also known as washers, is a fun and engaging outdoor game perfect for backyard barbecues, tailgating, camping trips, or any social gathering. It’s easy to learn, enjoyable for all ages, and relatively inexpensive to build your own set. This comprehensive guide will walk you through every step of constructing a high-quality, durable washer toss game set that will provide hours of entertainment for you, your family, and your friends.

## Why Build Your Own Washer Toss Game?

While you can purchase a washer toss game set online or at most sporting goods stores, building your own offers several advantages:

* **Cost Savings:** Building your own is often significantly cheaper than buying a pre-made set.
* **Customization:** You have complete control over the design, materials, and finish, allowing you to create a unique and personalized game.
* **Durability:** You can choose high-quality materials that will last longer than many commercially available sets.
* **Sense of Accomplishment:** There’s a certain satisfaction in creating something yourself and enjoying the fruits of your labor.

## Materials You’ll Need

Before you start building, gather all the necessary materials. The following list includes everything you’ll need to construct a standard two-board washer toss set:

* **Plywood (2 sheets):** 2′ x 4′ x ¾” plywood is the standard size and thickness. You can use a higher grade plywood if desired for a smoother finish.
* **2×4 Lumber:** Approximately 16 feet total, used for the frame around the plywood. Pine is a common and affordable choice.
* **Washers:** Eight (8) metal washers, typically 2.5 inches in outer diameter. These can be purchased at most hardware stores.
* **Paint or Stain:** Your choice of color(s) for the boards and the washers. Consider using exterior-grade paint for added durability.
* **Primer:** Recommended for preparing the wood surface for painting or staining.
* **Polyurethane (optional):** For sealing the boards and providing extra protection against the elements. A few coats of polyurethane will drastically increase the lifespan of your boards.
* **Wood Screws:** 1 ½” or 2″ wood screws for assembling the frame and attaching the plywood top.
* **Wood Glue:** To reinforce the joints in the frame.
* **Drill with Drill Bits:** For drilling pilot holes and driving screws.
* **Saw (Circular Saw or Hand Saw):** For cutting the plywood and lumber to size.
* **Measuring Tape:** For accurate measurements.
* **Pencil:** For marking cut lines and screw locations.
* **Sandpaper:** For smoothing rough edges and preparing surfaces for finishing.
* **Safety Glasses:** To protect your eyes from flying debris.
* **Hearing Protection:** To protect your ears from loud noises from the saw and drill.
* **Clamps (optional):** For holding the frame pieces together while the glue dries.
* **Hole Saw (4-inch diameter):** To cut the hole in the center of the board. A 4-inch hole saw will create a perfect target.
* **Router with Roundover Bit (optional):** For rounding over the edges of the board for a smoother, more professional look. This is an optional step that enhances the aesthetic appeal of your set but is not strictly necessary.

## Step-by-Step Instructions

Follow these detailed instructions to build your own washer toss game:

### 1. Cut the Plywood

* Using a measuring tape and pencil, mark the plywood sheets to 2′ x 4′.
* Carefully cut the plywood along the marked lines using a circular saw or hand saw. Ensure the cuts are straight and accurate.
* Sand the edges of the plywood to remove any splinters or rough spots. This step is important for safety and will ensure a smooth finish.

### 2. Cut the 2×4 Lumber for the Frame

* Each board requires two 4-foot long pieces and two 21-inch long pieces (the 24 inches of the width of the plywood minus the 3 inches from the combined widths of the two side frame pieces). You’ll need two of each for each target, so double the amounts for the entire project.
* Measure and mark the 2×4 lumber according to these dimensions.
* Cut the lumber pieces using a saw. Ensure the cuts are square and accurate. This will ensure that the frame is sturdy and stable.

### 3. Assemble the Frame

* Apply wood glue to the ends of the shorter (21-inch) 2×4 pieces.
* Join the shorter pieces to the longer (4-foot) pieces to form a rectangular frame. Ensure the corners are square. A carpenter’s square can be helpful for this step.
* Clamp the frame together to hold the pieces in place while the glue dries. If you don’t have clamps, you can use heavy objects to weigh down the corners.
* Drill pilot holes through the frame joints to prevent the wood from splitting. Use a drill bit slightly smaller than the diameter of the wood screws.
* Drive wood screws into the pilot holes to secure the frame. Make sure the screws are countersunk so they don’t protrude from the surface.
* Repeat these steps to build a second frame. Ensure both frames are identical in size and shape.

### 4. Attach the Plywood Top to the Frame

* Apply wood glue to the top of the frame.
* Position the plywood sheet on top of the frame, ensuring it is centered and flush with the edges.
* Clamp the plywood to the frame to hold it in place while the glue dries.
* Drill pilot holes through the plywood into the frame. Space the pilot holes evenly around the perimeter of the board, approximately every 6-8 inches.
* Drive wood screws into the pilot holes to secure the plywood to the frame. Make sure the screws are countersunk so they don’t protrude from the surface. Use a screw gun for faster installation and consistent depth.
* Repeat these steps for the second board.

### 5. Cut the Center Hole

* Measure the center of the plywood board. It should be 1 foot from each side.
* Place the pilot drill bit of your 4″ hole saw on the marked center point.
* Carefully drill the center hole using the hole saw. Ensure the drill is perpendicular to the board to create a clean, even hole.
* Repeat for the second board.

### 6. Sanding and Finishing

* Sand all surfaces of the boards, including the edges and corners, using medium-grit sandpaper (120-grit). This will smooth out any rough spots and prepare the surface for finishing.
* Switch to fine-grit sandpaper (220-grit) for a final sanding to create an ultra-smooth surface.
* If you have a router, use a roundover bit to round over the edges of the board for a more comfortable and professional feel. This step is optional but highly recommended.
* Wipe down the boards with a tack cloth to remove any sanding dust. This will ensure a clean surface for painting or staining.

### 7. Painting or Staining

* Apply a coat of primer to the boards and let it dry completely. Primer helps the paint or stain adhere better and provides a more uniform finish.
* Once the primer is dry, paint or stain the boards according to your preference. You can use a brush, roller, or spray paint. Apply multiple thin coats for best results, allowing each coat to dry completely before applying the next.
* If you choose to paint, consider using multiple colors or creating a custom design. You can use stencils, masking tape, or freehand painting to create unique patterns.
* If you choose to stain, select a stain color that complements your outdoor décor. Apply the stain evenly and wipe off any excess with a clean cloth.
* Paint or stain the washers as well. You can use different colors to distinguish between teams. Let the paint or stain dry completely.

### 8. Sealing (Optional)

* Once the paint or stain is completely dry, apply several coats of polyurethane to seal the boards and protect them from the elements. Polyurethane is a clear, durable finish that will resist scratches, dents, and moisture.
* Apply the polyurethane in thin, even coats, allowing each coat to dry completely before applying the next. Follow the manufacturer’s instructions for drying times and application methods.
* Lightly sand the surface between coats of polyurethane with fine-grit sandpaper to remove any imperfections.
* Wipe down the boards with a tack cloth to remove any sanding dust before applying the final coat of polyurethane.

### 9. Final Assembly and Finishing Touches

* Inspect the boards for any imperfections or rough spots. Sand or touch up any areas as needed.
* Consider adding rubber feet to the bottom of the boards to protect them from scratches and prevent them from slipping on hard surfaces. You can purchase rubber feet at most hardware stores.
* If desired, you can add a carrying handle to one or both of the boards for easier transport. Attach the handle to the side of the board using screws or bolts.

## Playing the Game

Now that your washer toss game is complete, it’s time to start playing! Here’s a quick overview of the rules:

* **Setup:** Place the two boards 20-25 feet apart. The distance can be adjusted depending on the skill level of the players.
* **Teams:** Two teams of one or two players compete against each other.
* **Gameplay:** Players take turns tossing their washers towards the opposite board. All washers must be tossed from behind the front edge of the board.
* **Scoring:**
* Washer inside the hole: 3 points
* Washer on the board: 1 point
* Washers that land outside the board do not score.
* **Cancellation Scoring:** Only the higher score counts. If one team has two washers in the hole (6 points) and the other team has one washer in the hole (3 points), the first team scores 3 points (6-3=3).
* **Winning:** The first team to reach 21 points wins the game.

## Tips for Customization and Enhancements

Here are some ideas to customize your washer toss game and make it even more unique:

* **Custom Paint Jobs:** Get creative with your paint designs. Use stencils, masking tape, or freehand painting to create unique patterns, logos, or artwork. You can also use different colors to represent different teams or themes.
* **LED Lighting:** Add LED lights to the inside of the hole or around the perimeter of the board for nighttime play. This will not only make the game more visible but also add a cool visual effect.
* **Scoreboard:** Build a small scoreboard to keep track of the score. You can mount the scoreboard on one of the boards or create a separate stand-alone scoreboard.
* **Carrying Case:** Build a carrying case to protect your boards and make them easier to transport. You can use plywood or other durable materials to create a custom-fitted case.
* **Personalized Washers:** Engrave your initials, team name, or a special message onto the washers for a personalized touch.

## Safety Precautions

* Always wear safety glasses when cutting or sanding wood to protect your eyes from flying debris.
* Use hearing protection when operating power tools such as saws and drills.
* Work in a well-ventilated area when painting or staining to avoid inhaling harmful fumes.
* Supervise children when they are playing the game to prevent injuries.
* Be aware of your surroundings and avoid playing the game in areas with obstacles or hazards.

## Conclusion

Building your own washer toss game is a rewarding project that provides hours of fun and entertainment. With this comprehensive guide, you can create a high-quality, durable, and personalized game set that will be the hit of your next gathering. So gather your materials, follow the steps, and get ready to enjoy the game of washers!

## Additional Tips and Considerations

* **Wood Choice:** While plywood is a standard choice, consider using cabinet-grade plywood for a smoother, more professional finish. You can also explore using hardwood for a more durable and aesthetically pleasing option, although it will be more expensive.
* **Washer Weight:** Experiment with different washer sizes and weights to find the perfect balance for your playing style. Heavier washers may be easier to control in windy conditions.
* **Legs for the Boards:** Consider adding folding legs to the boards for easier storage and transport. This will also elevate the boards off the ground, making them more visible and easier to play on uneven surfaces.
* **Protecting the Playing Surface:** If you’re playing on grass, consider using a tarp or mat to protect the playing surface from wear and tear.
* **Maintenance:** Regularly inspect your boards for any signs of damage or wear. Tighten any loose screws and touch up any chipped paint or stain.
* **Storage:** Store your washer toss game in a dry place when not in use to protect it from the elements.

By following these tips and instructions, you can build a washer toss game that will provide years of enjoyment for you, your family, and your friends. Enjoy the process, get creative with your design, and have fun playing the game!